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System composition
Main machine part: including bed, workbench, spindle box, etc., is the basic part of the machine tool, used to support and fix workpieces and tools. The bed is usually made of cast iron or cast aluminum, with good rigidity and stability, filled with shock-absorbing materials inside, and the surface is precisely processed to ensure the parallelism and verticality of the guide rails.
CNC device: It is the core part of the CNC lathe, equivalent to the human brain. It controls the movement and operation of the machine tool by reading the input program instructions, compiling, calculating and logically processing. It usually has an operation panel, which can directly input part processing parameters. High-end CNC systems may also include automatic programming machines or CAD/CAM systems.
Servo system: It is an important executive part of the CNC lathe, including servo motors, feed systems, etc., used to realize the feed and spindle rotation of the machine tool. It receives the signal sent by the CNC device, and after conditioning, conversion and amplification, drives the mechanical actuator to operate. Commonly used servo drive components include DC servo motors, AC servo motors, electro-hydraulic servo motors, etc.
Cooling system: mainly used to cool machine tools and cutting tools to prevent overheating during processing, thereby affecting processing accuracy and tool life, and ensuring the normal operation of machine tools.
Auxiliary devices: including fixtures, measuring devices, chip removal devices, lubrication devices, etc., used to assist in the processing and measurement of machine tools. For example, fixtures are used to fix workpieces to ensure the position accuracy of workpieces during processing; measuring devices can monitor the processing size and position of workpieces in real time for timely adjustment; chip removal devices can clean up chips generated during processing in a timely manner to avoid chip accumulation affecting processing
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Specifications
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Units
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TCK36A
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Max. Swing over bed
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mm
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φ360
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Max.Swing over cross slide
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mm
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φ170
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Max.processing length
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mm
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300
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Spindle unit
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mm
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φ140
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The spindle nose(optional chuck)
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A2-5
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The spindle motor power
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kw
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3.7
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Highest spindle speed
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rpm
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4000
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Spindle bore
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mm
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φ48
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Bar Capacity
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mm
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φ40
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The X/Z axis screw specifications
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2510/3210
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The X-axis travel
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mm
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310
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The Z-axis travel
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mm
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350
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The X-axis motor torque
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N.m
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6
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The Z-axis motor torque
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N.m
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6
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X/Z axis repeatability
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mm
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±0.003
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Tool Turret(Optional)
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63-8T/12T
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Turret center high dimensions
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mm
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63
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Hydraulic Quill dia.
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mm
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φ65
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Hydraulic Quill traverse
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mm
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50
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Hydraulic Quill taper
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MT4#
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Hydraulic tailstock travel
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mm
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220
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Dimension (LxWxH)
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mm
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2100x1450x1700
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Net.Weight(about)
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kgs
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2100
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High precision: The control system of the CNC lathe can accurately control the movement and operation of the machine tool, and can process high-precision parts. The positioning accuracy can generally reach 0.05-0.1mm, or even higher, and the reverse clearance of the machine tool feed transmission chain and the average error of the screw pitch can be compensated by the CNC device.
High efficiency: It can realize automated and intelligent processing, automatically complete complex processing procedures, reduce manual intervention and processing time, and at the same time, the spindle speed and feed rate range is large, allowing the machine tool to perform strong cutting with a large amount of cutting. It can also be used through the turret to achieve continuous processing of multiple processes on a machine tool, greatly improving production efficiency.
High flexibility: Different parts can be easily processed by changing the program, without the need to replace a large number of tools, fixtures and readjust the machine tool like ordinary machine tools. It is suitable for single-piece, small-batch product production and new product development with frequent replacement of processing parts, shortening the production preparation cycle.
Stable product quality: Processing the same batch of parts, under the same processing conditions, using the same tool and processing program, the tool path is exactly the same, the parts are consistent, the quality is stable, and the reliability of product quality can be guaranteed.
Improve working conditions: Before processing, you only need to adjust the machine tool, input the program and start it, and the machine tool can automatically and continuously process until the processing is completed. The operator is mainly responsible for program input, editing, parts loading and unloading, tool preparation, observation of processing status and parts inspection, etc. The labor intensity is greatly reduced, and the labor tends to be intellectual work.
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