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| Specifications | Units | HMC800 (APC) | |
|---|---|---|---|
| X,Y,Z | Table travel (X, Y, Z) | mm | 1200×1000×1000 |
| Table size | mm | 800×800 | |
| Max. load of worktable | kg | 2000 | |
| Worktable indexing | 1°×360° | ||
| Worktable positioning accuracy | 10″ | ||
| Worktable re - positioning accuracy | 2″ | ||
| Rapid feed speed | m/min | 32 | |
| Spindle speed | rpm | 30 - 3000 | |
| Torque of spindle | N.m | 770 | |
| Tool shank type | BT50 | ||
| Spindle front bearing diameter | mm | 100 | |
| Main motor power | kW | 22/26 | |
| Tool magazine capability | qty | 30 | |
| Tool weight | kg | 25 | |
| (X,Y,Z) | Positioning accuracy (X, Y, Z) | mm | ±0.005/300 JIS |
| (X,Y,Z) | Repeat positioning accuracy (X, Y, Z) | mm | ±0.003/300 JIS |
| Machine weight | kg | 20000 |
In terms of machining accuracy
High rigidity guarantee: The horizontal structure makes its rigidity significantly higher than that of the vertical machining center, which can effectively reduce vibration and deformation during machining and ensure machining accuracy. For example, in precision mold machining, stable rigidity can ensure the accuracy of mold cavity size.
Precision transmission parts: High-precision ball screws and linear guides are often used. For example, the X, Y, and Z axis positioning accuracy of the equipment in the picture can reach ±0.005/300 JIS, and the repeat positioning accuracy is ±0.003/300 JIS. With the advanced CNC system, high-precision machining can be achieved.
Error compensation technology: Advanced error compensation technology is used to further correct errors caused by mechanical wear, thermal deformation, etc. during machining, and improve machining accuracy.
In terms of machining efficiency
Process concentration: Milling, boring, drilling, reaming and other multi-process machining can be completed in one clamping through functions such as automatic tool change, reducing the workpiece clamping, measurement and machine tool adjustment time. The cutting time can account for about 80% of the machine tool start-up time (ordinary machine tools are only 15-20%).
Multi-axis linkage processing: usually with multiple coordinate axes, can realize multi-axis linkage, can process multiple surfaces at the same time, no need for multiple clamping, greatly shorten the processing time, suitable for complex curved surface parts processing.
High-speed processing capability: some horizontal machining centers are equipped with high-speed spindles, which can perform high-speed cutting, which can not only improve processing efficiency, but also reduce vibration and thermal deformation, and improve processing quality.
Automatic tool change is fast: the tool magazine has a large capacity and fast tool change speed. For example, the tool change time of some equipment is less than 2 seconds, which reduces the auxiliary time of tool change and improves the overall processing efficiency.
Processing stability
Structural design advantages: the workbench and spindle are placed horizontally, the workpiece clamping is more secure, the cutting force transmission is stable, the processing process is smoother, which is conducive to improving the processing surface quality.
Strong load-bearing capacity: the workbench area is large and the load-bearing capacity is high. For example, the maximum load-bearing capacity of the equipment workbench in the picture is 2000kg, which can place large and heavy workpieces for large cutting volume processing.
Chip removal and cutting fluid control
Easy to remove chips: The structure is conducive to the natural discharge of chips by gravity, reducing the accumulation of chips in the processing area, avoiding chips scratching the processed surface, and reducing the impact on processing accuracy.
Easy to control cutting fluid: Gravity can be better used to control the flow of cutting fluid, timely remove chips and heat, maintain good working performance of the tool, extend tool life, and improve processing quality.
Automation and scope of application
High degree of automation: Often equipped with automatic loading and unloading systems, workpiece clamping devices, etc., can realize automated operation, reduce manual intervention, reduce labor intensity, improve production efficiency and quality stability, and can also adapt to long-term unattended processing.
Wide scope of application: Suitable for small and medium-sized batch production with complex shapes, high precision requirements, and frequent product changes. In the automotive, aerospace, shipbuilding, power generation and other industries, it performs well in the processing of parts such as boxes and complex structural parts.
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