Our Advantages
High-precision processing capability
High dimensional accuracy: The manufacturing accuracy of CNC blades can reach micron level (such as the radius error of the arc of the blade tip ±0.005mm). With the precision feed system of CNC machine tools, high-precision parts processing can be achieved (such as turbine blades in the aerospace field and complex surfaces of precision molds).
Excellent surface quality: The blade edge is finely ground or coated to reduce the roughness of the processed surface (such as Ra value can reach below 0.8μm), reduce subsequent polishing processes, and improve the surface finish and functionality of parts (such as the sealing surface of hydraulic components).
2. High-efficiency processing advantages
High cutting speed and feed rate: CNC blades use high-performance materials (such as cemented carbide, ceramics, PCD/PCBN) and coating technology (such as TiAlN, CVD diamond coating), which can withstand higher cutting temperatures (some ceramic blades are resistant to temperatures above 1200ºC), allowing higher cutting speeds (3-5 times higher than traditional high-speed steel tools) and feed rates, shortening processing time.
Automatic tool change and multi-process integration: The automatic tool changer (ATC) adapted to CNC machine tools can quickly switch different types of blades (such as end mills, boring cutters, and thread cutters), realize multi-process processing of complex parts with one clamping (such as integrated milling, drilling, and tapping), and reduce downtime and manual intervention.
3. High reliability and long life
Material wear resistance: The wear resistance of carbide blades is 10-20 times that of high-speed steel, and ceramic blades are suitable for high-hardness materials (such as hardened steel above HRC50). The life can reach 5-10 times that of traditional tools, reducing the frequency of tool change and improving processing continuity.
Good impact resistance and stability: The blade structure design (such as negative chamfers and chip breakers) optimizes impact resistance. With the constant linear speed and automatic vibration avoidance functions of the CNC system, it can maintain stability in high-speed cutting or intermittent processing and reduce the risk of chipping (such as milling castings with notches).
4. Wide processing adaptability
Multi-material processing capabilities:
Steel/cast iron: Carbide coated inserts (such as TiCN coating) are the mainstream choice;
High temperature alloys (such as Inconel 718): Use ceramic or PCBN inserts to take advantage of their high temperature chemical stability;
Non-metallic materials (such as carbon fiber composites): PCD inserts can avoid tool wear and material stratification.
Complex surface processing: Through the cooperation of five-axis machine tools and non-standard CNC inserts (such as ball-end milling cutters and forming turning tools), complex curved surfaces such as aircraft engine impellers and automobile cover molds can be processed, reducing the difficulty of manual programming.
5. Intelligence and traceability
Tool status monitoring: Some CNC inserts integrate sensors (such as strain gauges and temperature sensors) to provide real-time feedback on wear, cutting force and other data. Combined with the tool life management function of the CNC system, it automatically warns of tool change timing to avoid waste caused by excessive wear.
Standardization and digital management: The blade model (such as ISO standard CNMG 120408-PM) contains information such as geometric parameters and coating types, which facilitates the digital management of the tool library (such as RFID tag tracking) and improves the level of informatization of the workshop.
6. Reduce overall costs
Reduce auxiliary time: Long life and automatic tool change function reduce downtime and tool change time, suitable for mass production (such as automotive parts production line);
High material utilization: High-precision processing reduces blank allowance and cutting loss, especially suitable for processing expensive materials such as titanium alloy (such as aviation structural parts);
Low maintenance cost: Modular design (such as indexable inserts) only needs to replace the tool head instead of the overall tool, reducing tool procurement and grinding costs.
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